[Chapter 12] Breaking It Down: Managing Project Size in Logistics

Let’s talk project management in logistics—a world where you’re juggling suppliers, schedules, budgets, and sometimes the whims of Mother Nature. If you’re overseeing large-scale logistics projects, you already know the stakes are high. But here’s the thing: size matters. And in this case, smaller is better.

One of the biggest mistakes in logistics project management is trying to swallow the elephant whole. Big, complex projects can quickly spiral out of control. The solution? Break it down into bite-sized pieces. Not only will this make your project easier to manage, but it’ll also reduce stress and keep your stakeholders happy. Let’s dig into why this approach works and how you can apply it.


Why Smaller is Smarter

When it comes to logistics, breaking a project into smaller sub-projects isn’t just a nice-to-have—it’s a necessity. Think about it: each stage of a logistics project has its own challenges, whether you’re coordinating shipping routes, managing customs paperwork, or ensuring last-mile delivery. Tackling all these components at once is like trying to solve a Rubik’s Cube blindfolded. But if you segment the project, you can focus on one piece at a time.

Peter Draper, in his 7 Steps to Project Success, provides a blueprint for managing these sub-projects effectively. His advice? Keep them:

  • Small: Less than $1 million in budget.
  • Fast: Under six months to complete.
  • Compact: Fewer than six people on the team.
  • Focused: Aim for tangible benefits, not just ticking off deliverables.

This approach minimizes risk, improves accountability, and ensures that each sub-project can stand on its own. Plus, smaller teams tend to communicate better, which is crucial when timing and coordination are everything.


The Power of Milestones

Another critical tool in breaking down your logistics project is setting clear milestones. Milestones are like checkpoints on a long road trip—they let you know you’re on the right track and help you course-correct if needed.

Let’s say you’re managing the supply chain for a major construction project. You could set milestones for securing contracts, shipping materials, and completing site delivery. Each milestone provides an opportunity to review progress, make adjustments, and celebrate small wins. Plus, hitting milestones regularly helps maintain momentum and keeps your team motivated.

Take a real-world example: A large logistics company recently undertook a project with two distinct phases—development and implementation. Each phase had over 300 individual tasks and around 30 milestones. By focusing on these milestones, the project manager ensured steady progress and avoided the dreaded last-minute scramble.


Common Pitfalls

Despite the best intentions, even seasoned project managers can fall into some common traps. Here are a few to watch out for:

  • The Big Bang Implementation: Trying to roll out everything at once is a recipe for disaster. Logistics is inherently complex, and attempting a massive, all-encompassing launch often leads to missed deadlines and cost overruns.
  • Ignoring the Costs of Splitting: Yes, breaking a project into sub-projects can add upfront costs—like hiring additional personnel or extending timelines. But these costs are an investment in smoother execution and reduced risk.
  • Underestimating Complexity: Even small sub-projects have a web of dependencies. Overlooking how different parts of your project interact can cause bottlenecks and delays. Make sure to map out these interactions during the planning phase.

Making It Work in Logistics

So, how do you apply this in real life? Start by looking at your project as a whole and identifying natural breakpoints. Maybe you divide it by geography, splitting operations between regions. Or perhaps you separate it by function—transportation, warehousing, and distribution.

Once you’ve broken it down, assign dedicated teams to each sub-project and empower them to make decisions. Trust is key here. When your teams have clear goals and autonomy, they’re more likely to deliver results. Finally, don’t forget to keep the big picture in mind. Even though your project is split into smaller parts, all the pieces need to fit together seamlessly in the end.


Final Thoughts

In logistics, where timelines are tight and margins are thinner than ever, breaking down big projects into smaller, manageable sub-projects isn’t just a smart strategy—it’s a survival skill. By keeping your projects small, fast, and focused, you’ll not only deliver on time and within budget but also keep your sanity intact.

Remember, project management is like conducting an orchestra. Each sub-project plays its part, but it’s your job to ensure they all come together to create a symphony. So, keep it manageable, stay flexible, and never underestimate the power of a well-placed milestone.